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VYCOM As material thickness increases, so should the diameter of the tool. Larger diameters are less susceptible to vibration and afford better chip removal. Ensure part rigidity by following proper Spoilboard techniques. Sanding / Filing (Figure 1d) HDPE material can be sanded and filed using common woodworking materials and tools. Sand paper grit should be selected based upon on fabrication need. Files with coarse, sharp teeth are recommended. Milling HDPE can be miled by using the following guidelines: • Relief angle: 5° to 10° degrees • Rake angle: -10° to 0° degrees • Cutting speed: 3,000 to 3,500 feet per minute • Cutting feed: 0.12” inches per revolution Turning Figure 1d HDPE sheet can be easily machined on lathes using tools that have been ground down to work on plastics, with the following guidelines: • Setting angle: 5° to 15° degrees • Rake angle: 0° to 20° degrees • Adjustable rake angle: 45° to 60° degrees • Cutting speed: up to 1640 ft./min Plane (Planing) HDPE material can be easily planed using common woodworking tools, such as a hand plane or power plane, or with large planing machines. There are plane tools specifically produced for use on plastics, such as the Stanley Bailey Block Plane. www.vycomplastics.com 10PDF Image | FABRICATION MANUAL HDPE
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